3-Axis 3-D shaper for surfboards, sailboards and soft materials from foams to wood, with CNC control

 The machinery has been specifically designed to shape surfboards, surfboards and kiteboards and allows the 3-D shaping of any kind of material with soft structural resistance as foams, plastics, Fiberglas, wood and many others. Although it can be used to work on metallic materials with appropriate tools. The system works by means of brush-less motors controlled in closed-loop by a main control unit. The control is completely automatic according to common 2-D and 3-D soft-ware design.

 Fundamental characteristics of the system are:

LOW COST AND HIGH SPEED SHAPING

CLICK BELOW TO SEE PHOTOS AND VIDEOS OF THE MACHINE WORKING

SHORT VIDEO OF MACHINE ( 27 MB )

HIGH QUALITY COMPLETE VIDEO ( 127 MB )

LOW QUALITY COMPLETE VIDEO ( 55 MB )

SCANNING SYSTEM VIDEO ( 41 MB )

SURFBOARDS SHAPING

SAILBOARDS SHAPING

KITES SHAPING

BODYBOARDS SHAPING VIDEO  ( 13 MB )

ACCESSORIES SHAPING  VIDEO    (FINS, PADS, SCOOPLINES .......)  ( 27 MB )

DSD MACHINE UPGRADE - MEDIUM QUALITY VIDEO ( 33 MB )

DSD MACHINE UPGRADE - LOW QUALITY VIDEO ( 15 MB )

 

 

   
 
   
   

Main frame is realized in carbon steel, with overall dimensions close to 4000(L) x 1800(W) x 2300(H) mm and provided with adjustable anti-vibrating stands. Movements along the axis are realized by means of 3 couples of slides with ball bearings cars with maximum length equal to 1100, 3100, 500 mm. Power trains are realized by means of 3 groups constituted by motor, reducer, main gear and rack. The system is provided with vacuum and filtering device for suction of powders produced during working.

 
 

Support plane for pieces to be shaped is realized by means of adjustable aluminum profiles, Each of them is equipped with n.2 suckers made in silicon with 75 mm diameter so to hold the piece by means of vacuum. Vacuum pump is dry type and perform a suction of 35 mc/h. It is complete with pressure limit control and manometer for the regulation of the vacuum pressure in function of different type of materials to be shaped.

   

 

TYPICAL SYSTEM CHARACTERISTICS

                                                       
  - linear positioning precision:             0.1   mm/1000mm;    
  - linear direction precision:               0.1   mm/1000mm;    
  - repeatable position precision:             +/- 0.1   mm;          
  - X axis working length:                 1100   mm;          
  - Y axis working length:                 3100   mm;          
  - Z axis working length:                 500   mm;          
  - combined total linear precision:    0.25 +/-  0.1 mm;          
  - working speed:                        0 90   cm/s;        
  - power supply:                   as request                
                                                         
 

 3 axis logic control is commanded by means of software and hardware predisposed to read typical ISO languages (G code) for CNC control. The system allows also the possibility to realize the acquisition of the shape of already existing boards or pieces by means of a laser photo-electric cell with maximum dept of 400 mm. The scanned profile can be also modified or transferred directly into the drawing software and converted into a CNC language, so to be directly executed.

   
         

 ___________________________________________________________________________________________________________________________________________________

 

 

OUR PARTNERS

 

 

 

 

HIGH SPEED CNC CONTROLS :

D.ELECTRON S.R.L. - FLORENCE - ITALY

 

       

 

 

 

 

DRAWING SOFTWARE SPECIFIC FOR BOARDS :

SHAPE3D - AWACS - PARIS - FRANCE

 

          

  

 

 

 

CAD - CAM  MULTIPURPOSE SOFTWARE :

TECNOPROGRAM S.R.L. - POGGIBONSI - SIENA

ITALY

 

       

 

 

 

 

MULTI PURPOSE DRAWING SOFTWARE AND CNC CONTROLS :

TWINTEC S.R.L. - CATANIA - ITALY

 

       

 

   

3EMMEGI S.a.s. - Robotics, Automation, Special Machines

 

Via delle Grotte, 37 - 00067 Morlupo (ROMA)

Tel./Fax 0039 06 9070720

e-mail: info@3emmegi.com